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Jingtang Company’s Tinplate Yield Rate Hits a Record High

Release Time:2019-01-18 15:10:12

The Tinplate Business Unit of Jingtang Company raises the awareness of paying bills and digs the potential internally. By strengthening the production organization and carrying out scientific and technological research, it strives to improve the product yield rate and has achieved remarkable results. From August to October, the comprehensive tinplate yield rate was 96.74%, which was the best in history.

Reasonably organize production and make efforts to implement measures. The Tinplate Business Unit actively implements the concept of “getting to know users and serving users” and carries out various tasks of “regular” quality management. It takes the improvement of the product yield rate as the signpost of production, operation, technology and management level. In order to ensure the steady improvement of the yield rate, the leaders of the unit have organized various work areas and professionals to conduct in-depth analysis on the issue of the yield rate. They are problem-oriented, focus on the top three defects of each process, formulate research solutions, and promote the resolution of related issues. In the process of production organization, the unit takes the process contact list and production control plan as the starting point, strengthens process management and control, and guarantees product quality. It uses the “meeting to sort out orders” to identify time nodes and stocking plans for key users and key orders, and reduces quality fluctuations between batches. It is required that all processes be prepared in advance to ensure the good function of production equipment, and the whole process, with closed-loop management of tinplate products from smelting to product delivery, is formed. At the same time, in order to further improve the quality of tinplate products, the unit carries out timely process control, organizes regular process inspections, reports quality problems found in on-site inspections, and requires responsible units to rectify in a timely manner. In response to the problems reflected by users, the unit actively organizes the completion of the two-party review and problem rectification. Moreover, it strengthens the duties of the post staff and strictly controls production. It makes operation precautions clear, rationally adjusts process parameter settings, and focuses on trimming edges, reducing the amount of head and tail removal and other operational difficulties. The unit improves operational skills, stabilizes operation, reduces the input of transition material, and improves the quality of the head and tail plate shape and appearance quality. Professional technical personnel track on the spot in a real-time manner, optimize process parameters and solve practical problems. At the same time, they also strengthen the equipment inspection, focus on the inspection of accident-prone parts of key equipment, find and report problems in a timely manner, focus on tracking, and process efficiently.


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